Wednesday, November 10, 2021

Robotics and Smart Automation: Poised to Bring More Sustainable Manufacturing Production | Techsaga Corporations

 

Due to the drastic pandemic outbreak, many industries have rapidly adopted emerging technologies like Intelligent Automation in order to perform hassle-free front and back-office tasks. 

The cement and mining industry is not exceptional and despite ‘mining automation’ having gained momentum over the last few years, the core processes still require manual extraction or handling of materials in the industry. So, deploying automated systems will be better for re-engineering processes and sustainable productivity.


In the cement and mining industry, digital transformation always refers to initiatives brought through a technological revolution that reduces time spent, lowers production costs, and enhances efficiency at the production stage. 

Meeting regulatory requirements and maximizing yield is what digital transformation is. In fact, top management along with the digital intelligent dashboards can look into insights into the state of the business.


The digital revolution can bring transformation in the supply chain to give every player a sharp eye on logistics networks. Financial managers can leverage digital automation such as artificial intelligence, machine learning, and robotic process automation to divide resources more efficiently. Whatever the application, the role of automation is expanding and is becoming commonly accepted in the industry. 


Role Playing: Robotics and Automation


The cement production industry is one of the most fundamental industries from an economical point of view and has the greatest contribution without a doubt.


The cement industry is a great power consumer and one of the essential products used in everyday life, and mankind in general. But it poses physical risks to workers involved in the manual extraction and thus automation plays a vital role here to reduce physical risks.


In this digital age, the digital transformation process involves sensing and computing technology, to create a safer and risk free environment in the company.

Mining automation covers a broad spectrum of activities that help create a risk-free work environment and operations. Automation is proving to be a game-changer for the cement and mining industry through equipment software or communication technology. With a diligent focus on sustainable productivity, risk-free solutions delivered by automation can actively enable industry players to strengthen their market share in an ever-changing world economy.

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Impact of Automation:


Digital transformation journey followed by implementing Intelligent Automation Anywhere to any simpler or complex tasks and eliminating repetitive tasks that ultimately save time. 


Techsaga,IT Company for Manufacturing Industry, based in Noida has leveraged its partnership with automation anywhere to automate more complex processes in this industry such as cash applications, payrolls, automatic payment processing, and invoice processing. Software Bots perform work equivalent to but more precisely and faster has made this journey more progressive.


The Digital Mining Revolution

There are plenty of core processes within the mining industry which need to be automated, making digital software an attractive prospect.

Digital transformation initiatives reduce the time and cost spent on production and operations while simultaneously increasing production efficiency, maximizing yield, and meeting regulatory requirements.


Such a transformation may require renovating and modernizing existing mining plants structure and re-engineering of equipment as installations needed to create a cohesive and profitable operation.



Understanding: Intelligent Automation

Intelligent automation involves the integration of complex algorithms of robotics with components from different emerging technologies, such as artificial intelligence, blockchain, and the Internet of Things (IoT).

These software tools function as virtual employees to carry out manual redundant tasks. By combining technology like robotics, intelligence, and autonomous systems, the mining industry is able to broaden the scope of processes that can be automated, transforming the whole spectrum of emerging technologies.


Intelligent Automation Improves Efficiency

There are many opportunities where automation works seamlessly such as automated equipment, software, or communications, for example, to create a safer, more efficient, and streamlined workplace.


Robotics technology implements natural language processing capabilities, data analytics, cognitive capabilities, and process automation, allowing data to be processed at multiple applications, for example, by receiving emails containing an invoice, extracting that data, and maintaining a bookkeeping system.

In such instances, Intelligent automation helps to reduce costs and streamline the process, thus improving accuracy, consistency, and maximizing productivity. Automation always contributes to enhancing security where sensitive data and financial services need to be secured and need to be kept confidential.



Data Analytics in Mining Operations

Mining operations are less productive due to declining ore grades and labor shortage, and data analytics meets the industry's needs to increase productivity and efficiency to remain profitable in the long run.

Implementing a digital transformation program plays an important role in extracting, uploading, validating, or formatting data, and performing calculations at faster speed and meticulously accurate as compared to human operators.

RPA tools can do estimation and can validate the size of ore reserves underground, aid production reporting and reconciliation, and maintenance planning on-site.

Intelligent dashboards bring deeper insight into operational performance, and where improvements might need to be made to optimize the end output of the process. 


Intelligent Automation: Enhancing Safety in the Mining Sector

The mining industry poses many physical and health related risks to personnels involved in extraction; automation can overcome and eliminate these risks through sensing and computer technology, for example, to create a safer environment.

Automated systems equipped with advanced processes strongly reduce the chances of workers being exposed to dangerous tasks and materials in cement and mining industry environments. Sensors can perform real-time processing in a remote guidance system for longwall mining and help position the equipment in three dimensions.



Such automated technology revolutionizes the industry to dig deeper into mines and reach more remote locations to access the depleting resources and prevent hazardous situations.

Furthermore, automated robotic systems allow operators to run the equipment off-site from anywhere in the world with the advent of the internet while additionally boosting the overall efficiency of the operation.

Automated equipment like electrified and autonomous drill rigs, scoops, and trucks contribute significantly to improving conditions for ground-based workers. Automated machines also transport ore from the mine to the surface, while haulage trucks can continue the journey towards smashing, milling, and refining without requiring human intervention.


Techsaga, an Automation software development organization, offers the opportunity to optimize tasks and helps to improve efficiency by overcoming shortcomings and barriers while providing solutions and implementation according to the requirements of individual companies and their mines.


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